Professional 300 TPD Complete Cement Production Plant Cement Line with Cement Making Machinery
Product Description(cement plant)
Cement production line is the production line construction project composed by a series of corollary equipments which are used for product cement.It is mainly composed by crushing equipment,homogenize equipment,raw material preparation equipment,drying equipment,preheat and predecomposition equipment,the clinker sintering equipment,cooling equipment,grinding equipment,packaging equipment,conveying equipment,environmental production dust collection equipment etc.The jiangsu pengfei group supply process design,civil construction,complete equipment,installation and trial run,technical services,the general contracting.
Design basis:
1. Production method: Establish a 300tpd cement production line with five stage cyclone preheater. From limestone crushing, raw material grinding, burning system, cement mill, packing and other production facilities.
2. designed capacity
Clinker:300tpd
90000tpy Annual operating days: 300
Annual cement production capacity:101020tons
The above product is based on Chinese cement standard, and it can be adjusted as per local cement standard.
3. Cement proportion of bag and bulk
Bagged packing:70% bulk packing:30%
4. transportation method of material and product
Raw materials, fuel, and cement are transported by truck.
Material and heat consumption:
Theoretical material consumption:1.514kg/kg.Cl
Heat consumption for clinker:4098kJ/kg.Cl
Equipment list
| Section | Equipment name,specification, and parameter | Capacity |
| Limestone crushing and conveying | Primary:Jaw crusher Model:400×600 Capacity:17~115t/h Secondary:Hammer crusher Model:800×600 Capacity:25~35t/h | 25~35t/h |
| Iron ore crushing | Jaw crusher:PEX250×750 | 14m3/h |
| Raw material grinding | Specification:2.2×8.5m Feeding size:≤25mm Product fineness:12%(0.08mmsquare hole sieve) Main motor power:380kW Closed edge drive | 23t/h Middle hardness |
| Waste gas treatment | Air conditioning tower:Specification:φ3.85×26m Water spraying capacity::4t/h max | |
| electrostatic precipitator Model:CDPK Cross sectional area of electric field:30m2 Processing air volume:112000 m3/h |
| Preheater system | High temperature fan Model:1858SIBB24 Processing air volume:85000m3/h Full pressure:7200Pa Working temperature:350degree Main motor power:280kW | |
| Five stage cyclone preheater C1: 1-DIa2569mm C2 ,C3: 1-Dia2769mm C4, C5: 1-Dia2944mm | 12.5t/h |
| Lift pump Specification: Dia 800×4000mm Lift height: 45m With roots fan: RE-145, 45kW | 25m3/h |
| Kiln medium | Rotary kiln Specification:2.7×45m Slope :3.5% Main speed:0.3~2.25r/min Auxiliary speed:0.08785r/min Main power:75kW | 12.5t/h |
| Kiln outlet, clinker cooling and transportation | Cooler Specification:2.8×28m Main motor:55kW | 12.5t/h |
| Burner Type:three channels | 4t/h |
| Gypsum crusher | Model:PEX-250×750 Feeding size:≤210mm Discharging size:≤25mm Motor power:30kW | 20t/h |
| Cement grinding | Ball mill Specification:2.2×7.5m Feeding size:≤25mm Product fineness:330m2/kg Main motor :380kW Drive type:edge drive | 15t/h |
| O-SEPA separator Specification:N-500 Air volume:30000 m3/h | 15t/h |
| Cement packing | Two spouts packer | 30t/h |
Technical Parameters of Rotary Kiln
| Product specifications(m) | Kiln dimensions | Capacity(t/d) | Rotation speed(r/min) | Motor power(kw) | Total weight(t) | Note |
| Diameter(m) | Length(m) | Obliquity(%) |
| Φ2.5×40 | 2.5 | 40 | 3.5 | 180 | 0.44-2.44 | 55 | 149.61 | Kiln with shaft cyclone preheater |
| Φ2.5×50 | 2.5 | 50 | 3 | 200 | 0.62-1.86 | 55 | 187.37 | ---- |
| Φ2.5×54 | 2.5 | 54 | 3.5 | 204 | 0.48-1.45 | 55 | 196.29 | ---- |
| Φ2.7×42 | 2.7 | 42 | 3.5 | 320 | 0.10-1.52 | 55 | 198.5 | ---- |
| Φ2.8×44 | 2.8 | 44 | 3.5 | 400 | 0.437-2.18 | 55 | 201.58 | Outside disassemble kiln |
| Φ3.0×45 | 3 | 45 | 3.5 | 500 | 0.5-2.47 | 75 | 210.94 | ---- |
| Φ3.0×48 | 3 | 48 | 3.5 | 700 | 0.6-3.48 | 100 | 237 | Outside disassemble kiln |
| Φ3.0×60 | 3 | 60 | 3.5 | 300 | 0.3-2 | 100 | 310 | Alumyte-alumina forge kiln |
| Φ3.2×50 | 3.2 | 50 | 4 | 1000 | 0.6-3 | 125 | 278 | Outside disassemble kiln |
| Φ3.3×52 | 3.3 | 52 | 3.5 | 1300 | 0.266-2.66 | 125 | 283 | Kiln with preheater precalcine |
| Φ3.5×54 | 3.5 | 54 | 3.5 | 1500 | 0.55-3.4 | 220 | 363 | Kiln with preheater precalcine |
| Φ3.6×70 | 3.6 | 70 | 3.5 | 1800 | 0.25-1.25 | 125 | 419 | Generating kiln for using ofterheat |
| Φ4.0×56 | 4 | 56 | 4 | 2300 | 0.41-4.07 | 315 | 456 | Kiln with preheater precalcine |
| Φ4.0×60 | 4 | 60 | 3.5 | 2500 | 0.396-3.96 | 315 | 510 | Kiln with preheater precalcine |
| Φ4.2×60 | 4.2 | 60 | 4 | 2750 | 0.4-3.98 | 375 | 633 | Kiln with preheater precalcine |
| Φ4.3×60 | 4.3 | 60 | 3.5 | 3200 | 0.396-3.96 | 375 | 583 | Kiln with preheater precalcine |
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Professional Complete Cement Production Plant Line 300 Tpd High Efficiency Images
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